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Contents of this manual 9
ACH550-01 User's Manual
Drive package
After opening the package, check that the following items are
included:
• ACH550 drive (1)
• type IP21: box containing clamps and connection box (2),
type IP54: top cover
• box containing control panel (operator keypad) ACH-CP-B
and panel connector (3)
• cardboard mounting template (4)
• user’s manual (5)
• warning stickers
• polyamide screws (in the R1, R2 and R3 packages) (6).
The figure below shows the contents of the drive package.
1
2
3
4
5
6
- User’s Manual 1
- ACH550-01 Drives 1
- ACH550-01 Drive manuals 2
- 3AFE68258537 REV F 3
- EFFECTIVE: 2009-07-07 3
- Table of contents 5
- 2 Table of contents 6
- Table of contents 3 7
- 4 Table of contents 8
- Contents of this manual 9
- Use of warnings and notes 10
- Safety instructions 10
- Drive package 13
- Lifting the drive 14
- Product and service inquiries 15
- Product training 15
- 12 Contents of this manual 16
- Preparing for installation 17
- Drive identification 18
- IP21 drive labels 19
- Type designation 20
- Serial number 20
- Frame size 21
- 00467918.xls C 22
- Motor identification 23
- Motor compatibility 25
- Suitable mounting location 27
- Wiring and EMC considerations 30
- Cabling instructions 32
- Input power (mains) cables 32
- Motor cables 32
- Effective motor cable shields 34
- Control cables 36
- Analogue cables 38
- Digital cables 38
- Tools required 39
- 36 Preparing for installation 40
- Installing the drive 41
- Removing front cover (IP54) 43
- Removing front cover (IP21) 44
- Mounting the drive (IP54) 45
- Mounting the drive (IP21) 46
- Supply cable 50
- Motor and motor cable 50
- Power wiring (IP54) 51
- Control wiring (IP54) 54
- Power wiring (IP21) 55
- Control wiring (IP21) 58
- 56 Installing the drive 60
- Installing the drive 57 61
- Re-install cover (IP54) 62
- Re-install cover (IP21) 63
- Apply power 64
- W2 U2 V2W2 U2 V2 65
- 62 Installing the drive 66
- Start-up and control panel 67
- Start-up 68
- Status information 72
- Parameters mode 74
- Assistants mode 76
- Changed parameters mode 80
- Drive parameter backup mode 81
- Time and date mode 88
- 01.01.08 89
- I/O settings mode 91
- Fault logger mode 92
- Application macros and wiring 93
- Restoring defaults 95
- 1. HVAC default 96
- HVAC default 97
- 2. Supply fan 98
- Supply fan 99
- 3. Return fan 100
- © Copyright 2007 ABB 100
- ACH550-01 User's Manual 101
- Return fan 101
- 4. Cooling tower fan 102
- Cooling tower fan 103
- 5. Condenser 104
- Condenser 105
- 6. Booster pump 106
- Booster pump 107
- 7. Pump alternation 108
- Pump alternation 109
- Internal timer 111
- 10. Floating point 114
- Floating point 115
- 11. Dual setpoint PID 116
- Dual setpoint PID 117
- 13. E-bypass (USA only) 120
- E-bypass 121
- 14. Hand control 122
- Hand control 123
- Two-wire sensor/transmitter 124
- Three-wire sensor/transmitter 124
- What this chapter contains 125
- Using the timer 126
- 1. Enabling the timer 128
- 2. Setting the time period 129
- 3. Creating a timer 130
- 4. Connecting parameters 131
- Example of timer use 133
- TIMER 1 SRC 134
- 00:00:00 136
- 00:30:00 136
- System overview 138
- Terminated 140
- 141
- 5302 EFB STATION ID 142
- PAR EDIT 142
- EXIT SAVE 142
- Serial communications 139 143
- 140 Serial communications 144
- Fieldbus adapter (EXT FBA) 145
- FBA) module 147
- Serial communications 145 149
- 146 Serial communications 150
- Drive control parameters 151
- 148 Serial communications 152
- Serial communications 149 153
- 150 Serial communications 154
- System control inputs 155
- 152 Serial communications 156
- Communication fault functions 157
- 154 Serial communications 158
- Serial communications 155 159
- Fault handling 160
- 158 Serial communications 162
- Parameter groups 163
- Group 99: START-UP DATA 166
- Group 01: OPERATING DATA 170
- Group 03: FB ACTUAL SIGNALS 176
- Group 04: FAULT HISTORY 180
- Group 10: START/STOP/DIR 182
- Group 11: REFERENCE SELECT 185
- Group 12: CONSTANT SPEEDS 192
- Group 13: ANALOGUE INPUTS 197
- Group 14: RELAY OUTPUTS 199
- Group 15: ANALOGUE OUTPUTS 204
- Group 16: SYSTEM CONTROLS 207
- Group 17: OVERRIDE 215
- Group 20: LIMITS 219
- Group 21: START/STOP 223
- Group 22: ACCEL/DECEL 226
- Group 23: SPEED CONTROL 229
- Group 25: CRITICAL SPEEDS 234
- Group 26: MOTOR CONTROL 236
- Group 29: MAINTENANCE TRIG 240
- Group 30: FAULT FUNCTIONS 242
- Group 31: AUTOMATIC RESET 249
- Group 32: SUPERVISION 251
- Group 33: INFORMATION 254
- 44% 255
- Group 35: MOTOR TEMP MEAS 259
- Group 36: TIMED FUNCTIONS 263
- Group 37: USER LOAD CURVE 268
- UNDERLOAD CURVE provided 270
- MOTOR NOM FREQ 270
- EU (50 Hz): 271
- US (60 Hz): 271
- Overview of PID controllers 272
- Process PID controller (PID1) 274
- Group 40: PROCESS PID SET 1 275
- Group 41: PROCESS PID SET 2 288
- Group 42: EXT / TRIM PID 289
- Group 45: ENERGY SAVING 291
- Group 51: EXT COMM MODULE 292
- Group 52: PANEL COMM 294
- Group 53: EFB PROTOCOL 296
- Group 64: LOAD ANALYZER 299
- Group 81: PFA CONTROL 303
- Cooling water 322
- Group 98: OPTIONS 325
- Diagnostics and maintenance 367
- Diagnostics displays 368
- Correcting faults 369
- : ACH550 377
- Fault resetting 378
- Correcting alarms 379
- Maintenance intervals 384
- Heatsink 385
- Main fan replacement 385
- 3AUA000000404 389
- Capacitors 390
- Control panel 391
- Technical data 393
- IEC ratings, 380…480 V drives 394
- IEC ratings, 208…240 V drives 395
- 396 Technical data 400
- Fuses, 380…480 V drives 400
- Circuit breakers 402
- Technical data 399 403
- Input power (mains) cable 404
- Technical data 401 405
- …R5 because of its lower 406
- Motor connection 408
- Motor cable length 409
- Motor thermal protection 411
- Group 35: MOTOR TEMP MEAS) 411
- Control connections 412
- Hardware description 413
- 410 Technical data 414
- Efficiency 416
- Technical data 413 417
- Air flow, 380…480 V drives 417
- Dimensions and weights 418
- Mounting dimensions 419
- Weights and mounting screws 420
- 420 Technical data 424
- Technical data 421 425
- 422 Technical data 426
- Technical data 423 427
- 424 Technical data 428
- Technical data 425 429
- 426 Technical data 430
- Technical data 427 431
- 428 Technical data 432
- Technical data 429 433
- 430 Technical data 434
- Technical data 431 435
- 432 Technical data 436
- Technical data 433 437
- R6 (IP21 / UL Type 1) 437
- 434 Technical data 438
- Materials 439
- Applicable standards 440
- CE marking 440
- C-Tick marking 441
- UL marking 441
- Product protection in the USA 444
- Contact information 445
- 442 Technical data 446
- Technical data 443 447
- 444 Technical data 448
- 3AFE68258537 REV F / EN 474
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